Home / Services / Custom production lines / End-of-line automation

Palletising, loading and carton erecting

Intelligent end-of-line automation.

Robotic palletising, packaging and material handling

A modular solution that replaces manual work and stabilises production output

Designed for packaging and production processes that require stable output, lower labour costs and scalable automation.

Robotic cell for carton forming and palletising

Customer challenges

What slows down the end of the line today

Production and packaging plants face ongoing challenges that affect productivity and profitability. Manual processes create bottlenecks and inconsistent quality.

Operator shortage

Difficulty finding and retaining skilled staff for repetitive end-of-line tasks.

Inconsistent quality

Manual work brings variability into packaging and palletising operations.

Unstable output

Output fluctuates depending on staff availability and fatigue.

Physical strain

High physical demands lead to worker fatigue and a potential risk of injury.

Our complete system

Three integrated modules

They work together to automate the entire end-of-line process. Each module addresses specific packaging and material handling requirements.

Module 1

Carton forming

Cartons are automatically picked from a magazine feeder and erected by mechanical or robotic systems. Reliable preparation ensures consistent box quality for the subsequent filling operations.

  • Automatic magazine feeder system
  • Mechanical or robotic forming options
  • Reliable, repeatable box preparation
  • Integration with downstream processes

Module 2

Product loading

SCARA robot technology delivers exceptional speed and precision in product loading applications. Precise placement ensures consistent product orientation and packing density.

  • High-speed SCARA robot technology
  • Precise, repeatable placement
  • Continuous operation without fatigue
  • Adaptable to different product sizes

Module 3

Robotic palletising

An industrial robot stacks pallets according to programmed patterns. The complete system includes safety fencing and integrated controls for smooth operation.

  • Industrial robot with safety fencing
  • Pattern-based stacking algorithms
  • Integration with warehouse systems
  • Reduced physical strain

Modular concept

Invest step by step

A flexible implementation approach lets you invest in automation gradually. Each module can be deployed on its own or as part of the complete system.

01

Independent modules

Each system component works independently with autonomous functionality.

02

Scalable solution

Start with one module and expand as your production requirements grow.

03

Product flexibility

Configurable for different product sizes, weights and packaging formats.

Request a quote

Get a free quote for your automation solution

Tell us about your project and we will prepare a reliable concept and cost estimate. Contact our engineering team today.

Send an enquiry
Ing. Dmitrij LapkoCEO, TECHNICAL SPECIALIST+421 919 164 008d.lapko@neocortex.sk
Ing. Ondrej BohušSALES MANAGER+421 905 305 527o.bohus@neocortex.sk