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Machine vision & inspection

Quality inspection and sorting applications powered by AI.

Intelligent inspection

Inspection that never sleeps

Camera inspection of products on a conveyor

In high-volume production, vision systems are essential for ensuring 100 % quality. Our solutions use state-of-the-art industrial cameras for instant inspection, dimensional checks and precise material sorting in real time.

The gradual introduction of artificial intelligence (AI) is pushing the boundaries of traditional machine vision – AI can detect even unstructured defects (e.g. scratches, textures) that are invisible to conventional algorithms. The result is fewer rejects, lower complaint costs and a continuous digital record of the quality of every part.

Precise dimensional and visual inspection

Zero-defect strategy in automotive and mechanical engineering

We use ultra-high-resolution cameras to check critical parameters of parts after machining. In a fraction of a second, the system verifies the presence of threads, the accuracy of drilled holes and the overall geometry of the part.

AI benefit: Neural networks allow the machine to tell the difference between harmless oil contamination and a real crack in the material, dramatically reducing false rejects.

Automated sorting and inspection

Product safety and integrity

We deploy AI models to detect defects that are too complex for conventional systems. This involves visual inspection of surfaces, looking for anomalies that are not precisely defined by shape.

AI benefit: Neural networks can learn to recognise fine scratches, micro-cracks, pores in castings or colour deviations on textured surfaces. AI can intelligently distinguish negligible visual noise (e.g. dust or reflections) from a real functional defect, dramatically reducing error rates and increasing production yield.

Our reference

Automatic wood veneer sorting line

A real project we developed and built for a Czech partner.

The line used to be operated by 10 workers. After installing special lighting and a machine vision system, inspection accuracy rose to 99 % and the crew was reduced to 2 people.

Modular conveyors allow the veneer to change direction instantly. The sorting line was built in 2023 and paid for itself in about 2 years.

10→2LINE OPERATORS
99%INSPECTION ACCURACY
~2yrsPAYBACK

Our reference

Laser profilometer for inspecting wooden doors

We have successfully applied a laser profilometer in practice to inspect wooden doors in large-scale production in the Czech Republic.

Facing a similar inspection task?

Laser profilometer

Checking shape, not colour

A normal camera sees an image. A laser profilometer measures the height of every point on the surface and builds a precise 3D model of the part. With wood this is decisive: grain, knots and veneer shade do not cause false defects.

01 · HOW IT WORKS

Laser line and camera

The laser projects a line onto the surface and a camera captures its shape from an angle. Every irregularity bends the line. As the part passes under the sensor, thousands of profiles are captured and combined into a 3D image.

02 · WHAT IT DETECTS

Dimensions, flatness, edges

Part dimensions and flatness, dents, bumps and pressure marks, chipped or missing edges, height and position of features on the surface.

03 · WHY FOR WOOD

Reliable in series production

It measures contact-free and on the move, directly on the line. The result does not depend on the colour or grain of the wood. Alongside the 3D data, a conventional image can also be captured for visual inspection.

Suitable for doors, furniture components, panels, boards and profiles. We set the inspection criteria and tolerances according to your parts and confirm them with sample tests.

Request a quote

Get a free quote for your automation solution

Tell us about your project and we will prepare a reliable concept and cost estimate. Contact our engineering team today.

Send an enquiry
Ing. Dmitrij LapkoCEO, TECHNICAL SPECIALIST+421 919 164 008d.lapko@neocortex.sk
Ing. Ondrej BohušSALES MANAGER+421 905 305 527o.bohus@neocortex.sk